Get a real-time snapshot view on your Andon screen of what’s currently happening on your shop-floor. Our Andon Board Manager gives you a flexible and user-configurable display showing live production status and a whole host of extra features.

Allows you to monitor and analyse labour movement, measure labour performance, count lost hours and calculate cost per part produced.
This software will help you to define and match skills to production processes, ensuring that people with the right skills are allocated to each machine/job at the right time.

With our software each key production data can be gathered and stored against the job or part to which it relates.
By embedding links to part/job specific documentation (e.g. work instructions) we can help you to remove unnecessary paperwork from the shop-floor.

Gemba’s software provides a comprehensive set of reports as standard.
Our Custom Reporting module allows data to be exported, manipulated and presented in user-definable Excel reports.

Our software gathers and stores analogue data relating to processes and displays it as a user-definable set of trends.
This is an excellent tool for cause and effect analysis, enabling associations to be made between process exceptions (e.g. poor quality) and process variables (e.g. over-temperature).

Does you system needs a set of tools to get an overview of the actual workload on the shop-floor?
Our Job Sequencing Manager gives planners control of exact intelligence on predicted job start and end times, based on actual performance rather than theoretical standards.

Our Inventory Tracking module is used to track production materials through an area or a process.
The tracking information gathered is used to monitor part location and stock levels in real-time and to reconcile stock levels and determine product velocity after the event.

Transmit requests for support from the shop-floor, with a closed-loop escalation process to ensure issues are dealt with effectively.
Historical data analysis will identify and correct weak spots, repetitive problems and slow response times.

Our Overall Equipment Effectiveness software module focusses on maximising your production whilst maintaining product quality.
It’s the ideal KPI to help you benchmark plant and process efficiency and identify areas for improvement. We teach you how to use the real time data visually to drive sustainable improvement.

This software allows works order requests to be placed and corresponding works orders to be raised, tracked and analysed.
Where equipment is covered by a maintenance contract, service contracts can be raised and tracked with the maintenance calendar providing a clear view of planned and outstanding maintenance activities.

Our solution captures real-time accurate and unambiguous data about your production processes.
It will help you to analyse this data quickly and easily and get to the heart of your production issues and bottlenecks.

Integration with your data capture system to provide live and historical maintenance records.
Its simple design encourages use and interaction by operators and management, its richness of data enables good maintenance decisions to be made.

Our SIC module will provide you with a mechanism to visually illustrate, collect and analyse data at regular short intervals.
You will be able to implement and verify the effectiveness of corrective actions.